Zone protection techniques
Explosion protection techniques
Ingress protection (IP)
HAZARDOUS AREA EQUIPMENT
Protection Techniques
 

A "protection technique" is a specific process which negates one of the three components of combustion.
 

Zone Protection Techniques


Group II

Applicable Zone Protection Technique Relevant Standard Description
Equipment Installation
Zones 1 & 2  Exd AS 2380.2 AS 2381.2 Flameproof Enc.
Zones 1 & 2  Exe AS 2380.6 AS 2381.6 Increased safety
Zones 0 - ia
          1 - ib
          2 - ib
 Exi AS 2380.7 AS 2381.7 Intrinsic safety
Zones 1 & 2  Exm AS 2431 - Encapsulated app.
Zones 2  Exn AS 2380.9 AS 1076.7 Non-sparking
Zones 1 & 2  Exo IEC 79-6 - Oil immersion
Zones 1 & 2  Exp AS 2380.4 AS 2380.4 Pressurised rooms & encl.
Zones 1 & 2  Exq IEC 79-6 - Sand filled
Zones 0, 1 & 2  Exs AS 1826 AS 1076.8 Special protection
Zones 1 & 2

Zones 20, 21 & 22
 Exv

 D.I.P
AS 1482

AS/NZS 61241.3
-

AS/NZS 61241.3
Ventilation

Dust ignition proof
Zones 20, 21 & 22  Exi AS 2380.7 AS 2381.7 Intrinsic safety
Zones 20, 21 & 22  Exm AS 2431 - Encapsulation
Zones 20, 21 & 22  Exp AS 2380.4 AS 2380.4 Pressurised rooms & encl.

The Australian standards are based on international Electrotechnical Commision (IEC) standards and are similar to Cenelec and British standards in respect of Zone classification, Gas groups, Temperature ratings and Testing Methods. This is illustrated in the table below.

ITEMS AUSTRALIA IEC CENELEC USA
Class "1" ZONE Classification ZONE 0 ZONE 0 ZONE 0 DIVISION 1
ZONE 1 ZONE 1 ZONE 1  
ZONE 2 ZONE 2 ZONE 2 DIVISION 2
Applicable Standards for various explosion protection techniques
Exd

2380-2

79-1

EN50018

UL698
Exe 2380-6 79-7 EN50019 -
Exn 2380-9 79-15 EN50021 CSA22213
Exp 2380-4 79-2 EN50016 NPF496
Exi 2380-7 79-1 EN50020 ANS14913
Gas groups and representative gases
II A Ammonia, Butane, Propane, Pentane, Benzine, Acetone, Hexane, Heptane, Iso-octane, Decane, Cyclohexane, Methanol.
D Acetone, Propane, Ethane, Butane
II B Butadine, Ethylene Oxide, Town Gas, Coke-oven Gas.
C Acetaldehyde, Ethylene
II C Hydrogen, Acetylene.
B Hydrogen, Butadine, Ethylene oxide
 
A Acetylene
Temperature rating (Limit of Temp. rise over ambient of 40 ºC)
Max ignition temp (ºC)
T1 T2 T3 T4 T5 T6
450 300 200 135 100 85
Max ignition temp (ºC) 
T1 T2 T2A T2B T2C T2D T3
450 300 280 260 230 215 200
T3A T3B T3C T4 T4A T5 T6
180 165 160 135 120 100 85
  DEGREES OF PROTECTION  
Weather proof IP 54            Nema 3
Water Tight IP 65            Nema 4
Dust Tight IP 66            Nema 4x
Immersion Proof IP 67            Nema 6
Explosion Proof Exd            Nema 7
Dust Ignition Proof D.I.P            Nema 9

Note : The information shown here is subject to change and should always be verified against the current Australian Standard.
  

Explosion Protection Techniques

Method Symbol Type of protection
Exclusion D.I.P Dust-excluding ignition proof
Exm Encapsulation
Exn Non-sparking (hermetically sealed devices, sealed devices and restricted breathing)
Exp Pressurised enclosure /rooms
Exq Sand-filled  (powder filling)
Explosion containment Exd Flameproof enclosure
Energy limitation Exi Intrinsic safety
Dilution Exv Ventilation
Avoidance of ignition source Exe
Exn
Increased safety
Non-sparking (inherently non-sparking)

Ex protection techniques

Type of Protection Principle Symbol Typical Application
Flameproof Enclosure d Power Apparatus, Switchgears, Motors (all devices able to ignite flammable mixtures in normal operations)
Powder Filling q Capacitors, Electronics
Pressurised Apparatus p Power Apparatus (requires special measures to maintain safety features)
Oil Immersion o Transformers
Encapsulation m Measuring and Control Systems (avoiding hot spots on printed boards)
Increased Safety e Terminal and Connection Boxes, Squirrel cage Motors, and Lighting (no incendiary or hot surfaces in normal operations)
Intrinsic Safety i Terminal and Connection boxes, Data Processing (small electrical values)
 
Ingress Protection (IP), Ratings to AS 1939 (IEC 529)

Degree of protection of the enclosures for electrical equipment in accordance with the IEC 529 and EN 60529 standards.

IP Tests  
0   No Protection
1 Protected against solid bodies larger than 50mm (e.g. accidental contact with the hand)
2 Protected against solid bodies larger than 12.5 mm (e.g. finger of the hand)
3 Protected against solid bodies larger than 2.5 mm (tools, wires)
4 Protected against solid bodies larger than 1 mm (fine tools, small wires)
5 Protected against dust (no harmful deposit)
6 Completely protected against dust
 
IP Tests  
0   No Protection
1 Protected against vertically-falling drops of water (condensation)
2 Protected against drops of water falling at up to 15º from the vertical
3 Protected against drops of rain water at up to 60º from the vertical
4 Protected against projections of water from all directions
5 Protected against jets of water from all directions
6 Completely protected against jets of water of similar force to heavy seas
7 Protected against the effects of immersion
8 Protected against effects of prolonged immersion under specific conditions 

Note

  1. The explosion protection certification of the equipment alone does not necessarily mean it has an adequate degree of protection for specified weather or environment. Hence it is necessary to check the IP rating of the equipment before selection for a particular environment.
  2. All GOVAN equipment is tested and certified for minimum IP 65 rating.


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